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2D Welding Table

2D Welding Table

A 2D welding table, often called a modular welding table, is a specialized work surface designed for accurate and repeatable welding and fabrication tasks. It serves as a fundamenta......

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3D Welding Table Detail

Why Choose the 3D welding tables?

One of the advantages of opting for a 3D welding table is the level of precision it offers. While traditional flat tables may be suitable, for projects intricate welding tasks require precision in every dimension. With a 3D welding table welders have a three workspace that allows them to position their workpieces with accuracy. This not enhances the quality of the welds. Also reduces the need for extensive rework.

Versatility to Suit Projects

Whether you're working on a small scale project or tackling scale industrial applications 3D welding tables prove to be highly versatile. The adjustable fixtures and modular design of these tables can accommodate workpieces of sizes and shapes. This adaptability is crucial in todays diverse welding landscape, where professionals often face a range of projects.

Flexible modularization for rapid reconstruction

Adopting standardized grid hole systems (e.g., D28/D16) and modular components (locating pins, square boxes, support blocks, etc.), it enables quick construction of clamping schemes for different workpieces, reducing the production changeover time from 4-8 hours (traditional) to 15-30 minutes.

High-precision positioning with stability and reliability

The base hole system and plane feature high precision, with a repeat positioning accuracy of up to ±0.05mm, ensuring accurate positioning in the 3D space (X/Y/Z) and reducing welding deformation and misalignment.

Efficient integration for automation compatibility

It can be integrated with robotic welding systems, CAD/CAM software and sensors, supporting automatic path planning and thermal deformation compensation to realize 24/7 continuous production.

Cost optimization for long-term benefits

Reducing the design, manufacturing and maintenance costs of special tooling, standard parts can be reused, and the comprehensive cost decreases significantly with the increase of product batches.

Company Profile Company Profile

Hebei Yongxin's main products are the design, manufacturing, and sales of 3D flexible welding platforms, cast iron platform plates, tooling fixtures, and other measuring tools. The company has technical personnel and provides on-site installation and commissioning services for customers who purchase equipment. It also has maintenance service personnel and service vehicles to provide timely service. Furthermore, it can design and provide reasonable solutions based on specific customer requirements after site inspection. The company's products are widely used in petroleum, chemical, electronics, railway, shipbuilding, metallurgy, boiler, mining, gunpowder, liquefied gas, gas pipelines, paint factories, etc.

PRODUCT DETAILS PRODUCT DETAILS

A 2D welding table, often called a modular welding table, is a specialized work surface designed for accurate and repeatable welding and fabrication tasks. It serves as a fundamental platform in metalworking and manufacturing industries, playing a crucial role in enhancing the efficiency and quality of welding operations.

Structural Features

The defining characteristic of a 2D welding table is its flat top surface with a precise grid pattern of holes. These holes, usually with diameters like D16 (16mm) or D28 (28mm), are arranged in a consistent grid, such as 50×50 mm or 100×100 mm. This grid system enables the quick and secure attachment of various clamps, fixtures, and positioning tools, allowing for the creation of custom jigs for different welding jobs.

Material and Surface Treatment

High-quality 2D welding tables are typically made of high-strength, low-alloy structural steel, like S355JR, for excellent rigidity and wear resistance. Some may be made of cast iron. To further enhance their performance, the surfaces of these tables often undergo treatments such as plasma nitriding. This not only increases surface hardness but also prevents weld spatter adhesion and improves corrosion resistance.

Key Advantages

Precision: The precision-ground surfaces of 2D welding tables ensure high flatness tolerances, often within +/- 0.1 mm per meter. This is crucial for accurate assembly and welding, reducing errors caused by unstable positioning and improving the quality of welded joints.

Modularity: The grid-based hole system offers endless configuration possibilities. Welders can easily adapt the table to different workpieces and welding tasks, significantly reducing setup times.

Versatility: Besides being used as a welding platform, it can also serve as an assembly platform, inspection platform, and machine tool processing platform.

Size and Load Capacity

The size of 2D welding tables can be customized according to actual needs, with common specifications ranging from 1000mm×1000mm to 2000mm×4000mm. The load capacity varies by table size and design, but their robust construction allows them to support heavy workpieces and fixtures.

Applications

2D welding tables are widely used in various industries, including automotive manufacturing, aerospace, and machinery production. They are essential for tasks such as MIG welding, TIG welding, and arc welding, helping to ensure the consistency and accuracy of welded components.


Technical Specifications
parameter category specific indicators
platform dimensions 1000×1000×200 mm、1000×1200×200 mm、1000×1500×200 mm、1000×2000×200 mm、1200×1200×200 mm、1200×2400×200 mm、1500×1500×200 mm、1500×2000×200 mm、1500×2500×200 mm、1500×3000×200 mm、2000×3000×200 mm、2000×4000×200 mm. The height of the platform side is usually 200mm
flatness ≤0.10 mm / 1000 mm
perpendicularity The perpendicularity between the side and upper surface of the workbench is ≤ 0.10 mm/200 mm
surface roughness Ra ≤ 3.2 μm12
graduation mark The platform surface is engraved with 100 × 100 mm grid lines, with a positional tolerance of ± 0.05 mm
Hole specifications - Φ28 series:Aperture 28mm, hole spacing 100 ± 0.05mm, hole tolerance D10 level- Φ16 series:Aperture 16mm, hole spacing 50 ± 0.05mm, hole tolerance D10 level 12
material

-Tabletop: Q345 low-alloy steel (welded structure) or HT300 cast iron (cast structure), both undergo integral stepped heat treatment to eliminate internal stress

-Accessories (square box, angle iron, locking parts, etc.): usually made of Q345 steel or HT300 cast iron

load-bearing capacity

-Standard countertop: 2 tons (T)

-Frame type support: 5 tons (T)

-Lift type support: 3 tons (T)

-Brake universal wheel type: 1 ton (T)


Company Profile FAQ

Can the size and logo be customized?

In addition to the regular size, different sizes and thicknesses can be customized according to the actual processing needs of the customer.

Can technical advice and consultation be provided?

Of course, we provide you with professional technical advice and usage guidance

Does it meet the export packaging requirements?

We use plywood wooden boxes to ensure thatmeet export requirements, and, in order to minimize transportation costs, before shipment, the packaging size of the product is carefully calculated. No packaging space is wasted.

Is there a professional export department?

We have professional export personnel with more than 15 years of experience, providing full-service from quotation, ordering, shipping, and receipt. We ensure that every link of your import can be completed in a timely and smooth manner.

How do you ensure quality?

Pre-production samples are always provided before mass production; final inspection is always performed before shipment.

How is your quality control?

Our quality control steps include:

(1) Confirm everything with the customer before purchasing and production; (2) Check all materials to ensure they are correct; (3) Hire experienced workers and train them properly; (4) Perform inspections throughout the production process; (5) Strict quality control before shipment


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Hebei Yongxin Measuring Tools

Phone: +86-13932768966
Address:Caoweizhuang, Haocun Town, Botou City, Cangzhou City, Hebei Province, China
 

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