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The D16 welding table is a commonly used type of 3D welding table, widely applied in industrial manufacturing for its high precision, good durability, and strong versatility. The fo......
One of the advantages of opting for a 3D welding table is the level of precision it offers. While traditional flat tables may be suitable, for projects intricate welding tasks require precision in every dimension. With a 3D welding table welders have a three workspace that allows them to position their workpieces with accuracy. This not enhances the quality of the welds. Also reduces the need for extensive rework.
Whether you're working on a small scale project or tackling scale industrial applications 3D welding tables prove to be highly versatile. The adjustable fixtures and modular design of these tables can accommodate workpieces of sizes and shapes. This adaptability is crucial in todays diverse welding landscape, where professionals often face a range of projects.
Adopting standardized grid hole systems (e.g., D28/D16) and modular components (locating pins, square boxes, support blocks, etc.), it enables quick construction of clamping schemes for different workpieces, reducing the production changeover time from 4-8 hours (traditional) to 15-30 minutes.
The base hole system and plane feature high precision, with a repeat positioning accuracy of up to ±0.05mm, ensuring accurate positioning in the 3D space (X/Y/Z) and reducing welding deformation and misalignment.
It can be integrated with robotic welding systems, CAD/CAM software and sensors, supporting automatic path planning and thermal deformation compensation to realize 24/7 continuous production.
Reducing the design, manufacturing and maintenance costs of special tooling, standard parts can be reused, and the comprehensive cost decreases significantly with the increase of product batches.
Company Profile
Hebei Yongxin's main products are the design, manufacturing, and sales of 3D flexible welding platforms, cast iron platform plates, tooling fixtures, and other measuring tools. The company has technical personnel and provides on-site installation and commissioning services for customers who purchase equipment. It also has maintenance service personnel and service vehicles to provide timely service. Furthermore, it can design and provide reasonable solutions based on specific customer requirements after site inspection. The company's products are widely used in petroleum, chemical, electronics, railway, shipbuilding, metallurgy, boiler, mining, gunpowder, liquefied gas, gas pipelines, paint factories, etc.
PRODUCT DETAILS
The D16 welding table is a commonly used type of 3D welding table, widely applied in industrial manufacturing for its high precision, good durability, and strong versatility. The following is a detailed introduction:
Basic Information
Name Explanation: The "D16" in the name indicates that the diameter of the positioning holes on the table is 16 mm, and the hole pitch is usually 50×50 mm or 100×100 mm, which complies with the German DIN standard.
Material: It is often made of cast iron, such as HT300, which has excellent shock - absorption performance, low thermal expansion coefficient, and good wear - resistance. Some D16 welding tables are also made of steel plates, like Q355 steel plate.
Structural Features
Nitriding Surface Treatment: The table surface undergoes a nitriding treatment, forming a hard nitride layer. The hardness can reach 900 - 1100 HV, which is far higher than that of ordinary cast iron (200 - 300 HV). This treatment not only improves wear - resistance and scratch - resistance but also has the characteristics of rust - resistance and non - sticking, making it easy to clean.
Precision Hole System: There are uniformly distributed D16 - sized positioning holes on the table surface and side faces. The hole wall is hardened, and repeated insertion and extraction of positioning pins do not easily cause wear, ensuring high - precision positioning of workpieces.
Multi - sided Structure: It usually has a 5 - sided structure, that is, 1 top surface and 4 side surfaces. The side surfaces can be used to expand the working area and positioning, providing more space and possibilities for 3D welding operations.
Technical Parameters
Flatness: The flatness can reach ≤0.05 mm/m², which belongs to laboratory - level accuracy, ensuring the precision of workpiece processing.
Load - bearing Capacity: The static load can reach 8 - 10 tons/m² (a thickness of ≥30 mm is required), which can bear the weight of heavy workpieces and the impact during the welding process.
Temperature Adaptability: The working temperature range is - 20 °C to 150 °C, and the nitrided layer will not peel off within this range, with good temperature adaptability.
Size Specification: There are various Specifications are available,and common sizes include 1000×500×100 mm, 1000×1000×100 mm, 1200×1200×100 mm, etc. At the same time, it can also be customized according to customer needs.
Application Fields
Precision Welding: It is suitable for high - precision welding of automotive parts, aerospace structural components, etc.
Mechanical Assembly: It can ensure the precise alignment of parts, reduce manual adjustment time, and improve assembly efficiency and accuracy.
Inspection Platform: It can be used as an auxiliary reference platform for coordinate measuring machines (CMM) to provide a stable measurement foundation.
Accessories and Usability
Accessories: It is equipped with a variety of accessories, such as supporting tools (U - shaped cube cases, L - shaped cube cases, etc.), positioning spare parts (positioning squares, V - shaped positioning pieces, etc.), clamping tools (fixed quick - clamping pieces, retractable clamping pieces, etc.), and fixing tools (quick - locking pins, etc.). These accessories can be installed in positioning holes as needed to achieve quick positioning and clamping of workpieces.
Usability: The D16 welding table has the characteristics of modularization, which is convenient for assembly and disassembly, and has strong repeatability. Users can add a small number of positioning components according to their own needs to meet specific process requirements.
| parameter category | specific indicators |
| platform dimensions | 1000×1000×200 mm、1000×1200×200 mm、1000×1500×200 mm、1000×2000×200 mm、1200×1200×200 mm、1200×2400×200 mm、1500×1500×200 mm、1500×2000×200 mm、1500×2500×200 mm、1500×3000×200 mm、2000×3000×200 mm、2000×4000×200 mm. The height of the platform side is usually 200mm |
| flatness | ≤0.10 mm / 1000 mm |
| perpendicularity | The perpendicularity between the side and upper surface of the workbench is ≤ 0.10 mm/200 mm |
| surface roughness | Ra ≤ 3.2 μm12 |
| graduation mark | The platform surface is engraved with 100 × 100 mm grid lines, with a positional tolerance of ± 0.05 mm |
| Hole specifications | - Φ28 series:Aperture 28mm, hole spacing 100 ± 0.05mm, hole tolerance D10 level- Φ16 series:Aperture 16mm, hole spacing 50 ± 0.05mm, hole tolerance D10 level 12 |
| material |
-Tabletop: Q345 low-alloy steel (welded structure) or HT300 cast iron (cast structure), both undergo integral stepped heat treatment to eliminate internal stress -Accessories (square box, angle iron, locking parts, etc.): usually made of Q345 steel or HT300 cast iron |
| load-bearing capacity |
-Standard countertop: 2 tons (T) -Frame type support: 5 tons (T) -Lift type support: 3 tons (T) -Brake universal wheel type: 1 ton (T) |
FAQ
Can the size and logo be customized?
In addition to the regular size, different sizes and thicknesses can be customized according to the actual processing needs of the customer.
Can technical advice and consultation be provided?
Of course, we provide you with professional technical advice and usage guidance
Does it meet the export packaging requirements?
We use plywood wooden boxes to ensure thatmeet export requirements, and, in order to minimize transportation costs, before shipment, the packaging size of the product is carefully calculated. No packaging space is wasted.
Is there a professional export department?
We have professional export personnel with more than 15 years of experience, providing full-service from quotation, ordering, shipping, and receipt. We ensure that every link of your import can be completed in a timely and smooth manner.
How do you ensure quality?
Pre-production samples are always provided before mass production; final inspection is always performed before shipment.
How is your quality control?
Our quality control steps include:
(1) Confirm everything with the customer before purchasing and production; (2) Check all materials to ensure they are correct; (3) Hire experienced workers and train them properly; (4) Perform inspections throughout the production process; (5) Strict quality control before shipment
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