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Sistema de fijación modular – Descripción técnica El sistema de fijación modular es una solución de herramientas de ingeniería de precisión diseñada para posicionamiento p......
One of the advantages of opting for a 3D welding table is the level of precision it offers. While traditional flat tables may be suitable, for projects intricate welding tasks require precision in every dimension. With a 3D welding table welders have a three workspace that allows them to position their workpieces with accuracy. This not enhances the quality of the welds. Also reduces the need for extensive rework.
Whether you're working on a small scale project or tackling scale industrial applications 3D welding tables prove to be highly versatile. The adjustable fixtures and modular design of these tables can accommodate workpieces of sizes and shapes. This adaptability is crucial in todays diverse welding landscape, where professionals often face a range of projects.
Adopting standardized grid hole systems (e.g., D28/D16) and modular components (locating pins, square boxes, support blocks, etc.), it enables quick construction of clamping schemes for different workpieces, reducing the production changeover time from 4-8 hours (traditional) to 15-30 minutes.
The base hole system and plane feature high precision, with a repeat positioning accuracy of up to ±0.05mm, ensuring accurate positioning in the 3D space (X/Y/Z) and reducing welding deformation and misalignment.
It can be integrated with robotic welding systems, CAD/CAM software and sensors, supporting automatic path planning and thermal deformation compensation to realize 24/7 continuous production.
Reducing the design, manufacturing and maintenance costs of special tooling, standard parts can be reused, and the comprehensive cost decreases significantly with the increase of product batches.
Company Profile
Hebei Yongxin's main products are the design, manufacturing, and sales of 3D flexible welding platforms, cast iron platform plates, tooling fixtures, and other measuring tools. The company has technical personnel and provides on-site installation and commissioning services for customers who purchase equipment. It also has maintenance service personnel and service vehicles to provide timely service. Furthermore, it can design and provide reasonable solutions based on specific customer requirements after site inspection. The company's products are widely used in petroleum, chemical, electronics, railway, shipbuilding, metallurgy, boiler, mining, gunpowder, liquefied gas, gas pipelines, paint factories, etc.
PRODUCT DETAILS
Sistema de Fijación Modular – Descripción Técnica
El sistema de fijación modular es una solución de herramientas de ingeniería de precisión diseñada para posicionamiento preciso, sujeción y montaje repetible en procesos de soldadura y fabricación. El sistema está compuesto por componentes estandarizados e intercambiables que permiten una configuración rápida para una amplia gama de piezas de trabajo y requisitos de producción.
Todos los componentes del accesorio están fabricados de acero aleado de alta resistencia o acero para herramientas, con superficies críticas mecanizadas por CNC y molidas con precisión para garantizar la precisión y la durabilidad a largo plazo. Se aplican tratamientos superficiales como nitruración, óxido negro o cromado duro para mejorar la resistencia al desgaste y la protección contra la corrosión.
El sistema está diseñado para operar con alta precisión posicional. Las tolerancias típicas de planura y perpendicularidad se controlan dentro de ±0,05 mm, mientras que la precisión de posicionamiento del orificio se mantiene dentro de ±0,02 mm, lo que garantiza una excelente repetibilidad en la producción multiciclo.
Los sistemas modulares de fijación son comúnmente compatibles con mesas de soldadura 3D y plataformas de soldadura de precisión, utilizando patrones de orificios estandarizados como Ø16 mm o Ø28 mm con espaciamientos de rejilla de 50 mm o 100 mm.
El sistema se fabrica de acuerdo con las normas internacionales relevantes, incluyendo las especificaciones ISO, DIN y GB, garantizando compatibilidad, seguridad y calidad consistente en todos los componentes.
Especificaciones técnicas:
Material: Acero de aleación de alta resistencia / acero para herramientas
Proceso de fabricación: mecanizado CNC, molienda de precisión
Tratamiento superficial: nitruración, óxido negro o cromo duro (opcional)
Diámetro del agujero: Ø16 mm / Ø28 mm
Espaciamiento de la rejilla: 50 mm / 100 mm
Precisión de posicionamiento: ±0,02 mm
Planitud / perpendicularidad: ≤ ± 0,05 mm
Normas aplicables: ISO / DIN / GB
Technical Specifications| parameter category | specific indicators |
| platform dimensions | 1000×1000×200 mm、1000×1200×200 mm、1000×1500×200 mm、1000×2000×200 mm、1200×1200×200 mm、1200×2400×200 mm、1500×1500×200 mm、1500×2000×200 mm、1500×2500×200 mm、1500×3000×200 mm、2000×3000×200 mm、2000×4000×200 mm. The height of the platform side is usually 200mm |
| flatness | ≤0.10 mm / 1000 mm |
| perpendicularity | The perpendicularity between the side and upper surface of the workbench is ≤ 0.10 mm/200 mm |
| surface roughness | Ra ≤ 3.2 μm12 |
| graduation mark | The platform surface is engraved with 100 × 100 mm grid lines, with a positional tolerance of ± 0.05 mm |
| Hole specifications | - Φ28 series:Aperture 28mm, hole spacing 100 ± 0.05mm, hole tolerance D10 level- Φ16 series:Aperture 16mm, hole spacing 50 ± 0.05mm, hole tolerance D10 level 12 |
| material |
-Tabletop: Q345 low-alloy steel (welded structure) or HT300 cast iron (cast structure), both undergo integral stepped heat treatment to eliminate internal stress -Accessories (square box, angle iron, locking parts, etc.): usually made of Q345 steel or HT300 cast iron |
| load-bearing capacity |
-Standard countertop: 2 tons (T) -Frame type support: 5 tons (T) -Lift type support: 3 tons (T) -Brake universal wheel type: 1 ton (T) |
FAQ
Can the size and logo be customized?
In addition to the regular size, different sizes and thicknesses can be customized according to the actual processing needs of the customer.
Can technical advice and consultation be provided?
Of course, we provide you with professional technical advice and usage guidance
Does it meet the export packaging requirements?
We use plywood wooden boxes to ensure thatmeet export requirements, and, in order to minimize transportation costs, before shipment, the packaging size of the product is carefully calculated. No packaging space is wasted.
Is there a professional export department?
We have professional export personnel with more than 15 years of experience, providing full-service from quotation, ordering, shipping, and receipt. We ensure that every link of your import can be completed in a timely and smooth manner.
How do you ensure quality?
Pre-production samples are always provided before mass production; final inspection is always performed before shipment.
How is your quality control?
Our quality control steps include:
(1) Confirm everything with the customer before purchasing and production; (2) Check all materials to ensure they are correct; (3) Hire experienced workers and train them properly; (4) Perform inspections throughout the production process; (5) Strict quality control before shipment
Hebei Yongxin Measuring Tools
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