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D16 Mesa de soldadura de nitruración de acero

D16 Mesa de soldadura de nitruración de acero

La mesa de soldadura de nitruración de acero D16, también conocida como plataforma de fijación combinada flexible 3D o mesa de soldadura flexible basada en agujeros, es un banco ......

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3D Welding Table Detail

Why Choose the 3D welding tables?

One of the advantages of opting for a 3D welding table is the level of precision it offers. While traditional flat tables may be suitable, for projects intricate welding tasks require precision in every dimension. With a 3D welding table welders have a three workspace that allows them to position their workpieces with accuracy. This not enhances the quality of the welds. Also reduces the need for extensive rework.

Versatility to Suit Projects

Whether you're working on a small scale project or tackling scale industrial applications 3D welding tables prove to be highly versatile. The adjustable fixtures and modular design of these tables can accommodate workpieces of sizes and shapes. This adaptability is crucial in todays diverse welding landscape, where professionals often face a range of projects.

Flexible modularization for rapid reconstruction

Adopting standardized grid hole systems (e.g., D28/D16) and modular components (locating pins, square boxes, support blocks, etc.), it enables quick construction of clamping schemes for different workpieces, reducing the production changeover time from 4-8 hours (traditional) to 15-30 minutes.

High-precision positioning with stability and reliability

The base hole system and plane feature high precision, with a repeat positioning accuracy of up to ±0.05mm, ensuring accurate positioning in the 3D space (X/Y/Z) and reducing welding deformation and misalignment.

Efficient integration for automation compatibility

It can be integrated with robotic welding systems, CAD/CAM software and sensors, supporting automatic path planning and thermal deformation compensation to realize 24/7 continuous production.

Cost optimization for long-term benefits

Reducing the design, manufacturing and maintenance costs of special tooling, standard parts can be reused, and the comprehensive cost decreases significantly with the increase of product batches.

Company Profile Company Profile

Hebei Yongxin's main products are the design, manufacturing, and sales of 3D flexible welding platforms, cast iron platform plates, tooling fixtures, and other measuring tools. The company has technical personnel and provides on-site installation and commissioning services for customers who purchase equipment. It also has maintenance service personnel and service vehicles to provide timely service. Furthermore, it can design and provide reasonable solutions based on specific customer requirements after site inspection. The company's products are widely used in petroleum, chemical, electronics, railway, shipbuilding, metallurgy, boiler, mining, gunpowder, liquefied gas, gas pipelines, paint factories, etc.

PRODUCT DETAILS PRODUCT DETAILS

La mesa de soldadura de nitruración de acero D16, también conocida como plataforma de fijación combinada flexible 3D o mesa de soldadura flexible basada en agujeros, es un banco de trabajo versátil y de alta precisión diseñado específicamente para la soldadura moderna y la fabricación de metales. Distinguido por su sistema de agujeros estandarizado D16, es ampliamente reconocido como una herramienta esencial en la fabricación de precisión, lo que permite un posicionamiento flexible, una configuración eficiente y una calidad de soldadura consistente en diversas tareas de producción. A diferencia de las mesas de soldadura tradicionales, su capacidad operativa tridimensional y su diseño modular lo hacen ideal para piezas de trabajo de tamaño pequeño a mediano, particularmente piezas de batido de paneles y estructuras de acero pequeñas.

La característica definidora de la mesa de soldadura de nitruración de acero D16 es su sistema de agujeros precisos, lo que la diferencia de otras plataformas de soldadura. Cuenta con un patrón de rejilla de 50 x 50 mm en la mesa, con agujeros pasantes de φ16,08 ± 0,02 mm de diámetro separados a intervalos de 50 ± 0,02 mm, parámetros clave que garantizan una alta compatibilidad y precisión de posicionamiento. Estos orificios están libres de pendientes y roscas, lo que permite una instalación rápida y segura de varios accesorios modulares utilizando pasadores de bloqueo, eliminando la necesidad de orificios roscados tradicionales o ranuras en T y reduciendo significativamente el tiempo de configuración. Además, la plataforma cuenta con 5 superficies de trabajo (1 superficie superior + 4 superficies laterales), donde las superficies laterales extienden el área de trabajo y permiten el posicionamiento vertical, formando el núcleo de su capacidad operacional tridimensional.

En términos de material y tratamiento superficial, las mesas de soldadura de nitruración de acero D16 de alta calidad se construyen típicamente de materiales de alta resistencia como acero Q345 o hierro fundido HT300, lo que garantiza una excelente rigidez, capacidad de carga y resistencia al desgaste para soportar las duras condiciones de las operaciones de soldadura. La mesa se somete a tratamientos superficiales especializados como la nitruración por plasma, lo que mejora la dureza superficial, evita la adhesión de salpicaduras de soldadura y mejora la resistencia a la corrosión, prolongando la vida útil de la plataforma mientras mantiene la precisión incluso bajo exposición repetida al calor. El estricto control de calidad garantiza una precisión geométrica superior, con una tolerancia de planitud de hasta 0,5 mm/m², una verticalidad de 0,3 mm/200 mm y un paralelismo de 0,2 mm/1000 mm, lo que establece una base sólida.

Technical Specifications
parameter category specific indicators
platform dimensions 1000×1000×200 mm、1000×1200×200 mm、1000×1500×200 mm、1000×2000×200 mm、1200×1200×200 mm、1200×2400×200 mm、1500×1500×200 mm、1500×2000×200 mm、1500×2500×200 mm、1500×3000×200 mm、2000×3000×200 mm、2000×4000×200 mm. The height of the platform side is usually 200mm
flatness ≤0.10 mm / 1000 mm
perpendicularity The perpendicularity between the side and upper surface of the workbench is ≤ 0.10 mm/200 mm
surface roughness Ra ≤ 3.2 μm12
graduation mark The platform surface is engraved with 100 × 100 mm grid lines, with a positional tolerance of ± 0.05 mm
Hole specifications - Φ28 series:Aperture 28mm, hole spacing 100 ± 0.05mm, hole tolerance D10 level- Φ16 series:Aperture 16mm, hole spacing 50 ± 0.05mm, hole tolerance D10 level 12
material

-Tabletop: Q345 low-alloy steel (welded structure) or HT300 cast iron (cast structure), both undergo integral stepped heat treatment to eliminate internal stress

-Accessories (square box, angle iron, locking parts, etc.): usually made of Q345 steel or HT300 cast iron

load-bearing capacity

-Standard countertop: 2 tons (T)

-Frame type support: 5 tons (T)

-Lift type support: 3 tons (T)

-Brake universal wheel type: 1 ton (T)


Company Profile FAQ

Can the size and logo be customized?

In addition to the regular size, different sizes and thicknesses can be customized according to the actual processing needs of the customer.

Can technical advice and consultation be provided?

Of course, we provide you with professional technical advice and usage guidance

Does it meet the export packaging requirements?

We use plywood wooden boxes to ensure thatmeet export requirements, and, in order to minimize transportation costs, before shipment, the packaging size of the product is carefully calculated. No packaging space is wasted.

Is there a professional export department?

We have professional export personnel with more than 15 years of experience, providing full-service from quotation, ordering, shipping, and receipt. We ensure that every link of your import can be completed in a timely and smooth manner.

How do you ensure quality?

Pre-production samples are always provided before mass production; final inspection is always performed before shipment.

How is your quality control?

Our quality control steps include:

(1) Confirm everything with the customer before purchasing and production; (2) Check all materials to ensure they are correct; (3) Hire experienced workers and train them properly; (4) Perform inspections throughout the production process; (5) Strict quality control before shipment


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Hebei Yongxin Measuring Tools

Phone: +86-13932768966
Address:Caoweizhuang, Haocun Town, Botou City, Cangzhou City, Hebei Province, China
 

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